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ARC FRP Tanks

FRP tanks, or Fiber-Reinforced Polymer tanks, are storage vessels made from a composite material consisting of reinforcing fibers embedded in a polymer resin matrix. FRP tanks are typically manufactured using a filament winding or hand lay-up process. In filament winding, continuous reinforcing fibers (usually glass or carbon) are wound around a mandrel or liner in a specific pattern, which is then impregnated with a thermoset resin (e.g., polyester, vinyl ester, or epoxy). The resin is then cured, creating a strong, lightweight, and corrosion-resistant tank.

Due to the corrosion resistant nature of FRP, the tank can be made entirely from the composite, or a second liner can be used. In either case, the inner liner is made using different material properties than the structural portion (Hence the name dual (meaning two) and laminate (a word commonly used for a layer of a composite material))

The liner if made of FRP is usually resin rich and utilizes a different type of glass, called “C-Glass”, while the structural portion uses “E-Glass”. The thermoplastic liner is usually 2.3 mm thick (100 mils). This thermoplastic liner is not considered to contribute mechanical strength. The FRP liner is usually cured before winding or lay-up continues, by using either a BPO/DMA system, or using an MEKP catalyst with cobalt in the resin.

Tank
Tank
01

Corrosion-Resistant

02

Cost effective

03

Highly Durable

04

Lightweight Strength

05

Thermally Insulated

Advantages of ARC FRP Tanks

Chemical Resistance

Excellent Chemical Resistance

FRP tanks are highly resistant to a wide range of chemicals, including acids, alkalis, solvents, crude oil, refined petroleum products, and various oil industry additives.This resistance ensures a longer service life and reduced maintenance costs compared to traditional metallic tanks, which are susceptible to corrosion in such environments.

Corrosion Resistance

Corrosion Resistance

FRP tanks resist corrosion from chemicals, crude oil, sulfur compounds, salts, acids, and water. This durability extends their lifespan, reduces the risk of leaks or failures, and lowers maintenance costs compared to traditional metallic tanks, making them ideal for storing various substances, including potable and chemically diverse water.

Low Maintenance

Low Maintenance

FRP tanks are resistant to fouling, scaling, and buildup, which can reduce the need for frequent cleaning and maintenance. This translates into lower operational costs and fewer disruptions in the chemical, oil & water storage facility.

Lightweight and High Strength

Lightweight and High Strength

FRP tanks are lightweight yet possess excellent strength-to-weight ratios, making them easier to install and handle compared to metallic tanks of similar strength. This characteristic can also reduce installation costs and enable the use of smaller support structures.

 

Versatility

Versatility

FRP tanks can be manufactured in a variety of sizes, shapes, and configurations, allowing for customization to meet the specific requirements of chemical, oil & storage facilities. They can also be designed to handle a wide range of pressures and temperatures.

Fire Resistance

Fire Resistance

FRP tanks can be designed to meet fire-resistant specifications, making them suitable for use in areas with high fire risk or where fire safety is a critical concern.

Electromagnetic transparency

Low thermal conductivity

FRP tanks have low thermal conductivity, which can help maintain the temperature of the stored chemicals, oil & water reducing heat loss or gain, and improving overall storage efficiency.

Smooth Interior Surface

Seamless Construction

FRP tanks can be manufactured as seamless structures, reducing the risk of leaks and minimizing potential weak points compared to welded or riveted metallic tanks.

Environmental Friendliness

Environmental compliance:

FRP tanks can be designed to meet stringent environmental regulations and standards, minimizing the risk of leaks or spills that could lead to environmental contamination.

 

Customizable

Customizable Linings:

FRP tanks can be manufactured with various linings or coatings to enhance their chemical resistance and compatibility with specific chemicals & water compositions or mixtures.

protection

Hygienic Properties

FRP tanks have a smooth, non-porous surface that inhibits the growth of bacteria, algae, and other microorganisms, making them suitable for storing potable water and meeting hygiene standards.

Durability

Long Service Life

With proper installation and maintenance, FRP tanks can have a service life of several decades, providing a durable and cost-effective solution for water storage applications.

TECHNICAL SPECIFICATIONS

  • General Specifications

    PARTICULARS
    Type  Horizontal Cylindrical & Vertical Cylindrical
    End  Dish End, Semi Spherical End, Plain End
    Length  Customized (3000 mm – 10000 mm
    MOC  FRP, FRVE, FRE, FR
    Design Code  BS 4994
    Design Temp  60 Deg C
    Operating Pressure  Atmospheric
    Design Pressure  Static Head
    Operation Temp  Ambient
    Manufacturing Process  Filament Winding & Hand Lay Up
    Design Pressure  Atmospheric
    Tank Capacity  100 L – 50 KL
    Extra Features  Nozzle, Manhole, Ladder (Vertical Height), Walkway, Level Indicator, Saddle
    Application  Water Storage, Chemical Storage, Oil Storage
    Flange Rating  ANSI B 16.5 #150
  • Mechanical Specifications

    PARTICULARS
    Barcol Hardness  Min 30 BHU
    Peel Strength  Min 5 N/mm2
    Ultimate Tensile Strength  #200 N/mm Width Per Kg/m2 Glass
  • Physical Specifications

    PARTICULARS
    Glass Content  40% (By Hand lay Up Process)
    Resin Content  60% (By Hand Lay Up Process)

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    OTHER PRODUCTS

    Battery Stand
    ARC FRP Battery Stand
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    Cable Tray
    ARC FRP Cable Tray
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    discharge rod
    ARC FRP Discharge Rod
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    Fencing
    ARC FRP Fencing
    Know More
    Grating
    ARC FRP Gratings
    Know More
    Handrail
    ARC FRP Handrail
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    Ladder
    ARC FRP Ladder
    Know More
    Glass Reinforced Plastic Pipes | GRP Pipe | FRP
    ARC FRP Pipes
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    frp structural profile
    ARC FRP Structural Profile
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    Rockbolt
    ARC GFRP Rockbolts
    Know More

    TESTING CERTIFICATE

    MPCER
    APPROVALS

    ARC FRP products meet industry standards, ensuring quality and compliance for durability, safety, and performance in construction.

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    ARC Insulations & Insulator Ltd
    INHOUSE TEST REPORT

    ARC FRP products come with an in-house test certificate documenting performance, quality, and compliance based on internal testing and evaluations.

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    Certified
    THIRD PARTY TEST CERTIFICATE

    ARC FRP products come with a third-party test certificate verifying independent assessment of their quality, performance, and adherence to industry standards.

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